Yiyiphi indima edlalwa yiCMC kwiiseramikhi?

I-Carboxymethyl cellulose (CMC) idlala indima eninzi kwaye ibaluleke kakhulu kummandla weeseramics. Ukusuka ekubunjweni nasekuyilweni ukuya ekuphuculeni iipropathi kunye nokusebenza, i-CMC ime njengesongezo esibalulekileyo esinefuthe elibalulekileyo kwizigaba ezahlukeneyo zokusetyenzwa kweceramic. Esi sincoko sibanzi sihlalutya ukubandakanyeka okuntsonkothileyo kwe-CMC kwiiseramikhi, ukutyhubela imisebenzi yayo, usetyenziso, kunye neempembelelo.

Intshayelelo yeCMC kwiCeramics:

I-Ceramics, ebonakaliswe yindalo yazo yendalo kunye neempawu eziphawulekayo zoomatshini, i-thermal, kunye nombane, ziye zabandakanywa kwimpucuko yabantu kwiwaka leminyaka. Ukusuka kudongwe lwakudala ukuya kwiiseramikhi zobugcisa eziphambili ezisetyenziswa kwi-aerospace kunye ne-electronics, iiseramics ziquka uluhlu olubanzi lwemathiriyeli. Ukuveliswa kwamacandelo e-ceramic kubandakanya amanyathelo okucubungula anzima, ngalinye libalulekile ekufezekiseni iipropati ezifunwayo kunye nobuhle.

I-CMC, iphuma kwiselulosi, ivela njengesithako esibalulekileyo kwimiqulu yeceramic, ngenxa yeempawu zayo ezizodwa kunye nokusebenza ngeendlela ezahlukeneyo. Kummandla weeseramics, i-CMC isebenza ngokuyintloko njengesibophelelo kunye nesilungisi se-rheology, enempembelelo enkulu kwindlela yokuziphatha yokunqunyanyiswa kwe-ceramic kunye neepasti kuzo zonke izigaba zokusetyenzwa. Esi sincoko siphonononga indima eninzi ye-CMC kwiiseramikhi, ityhila impembelelo yayo ekubunjweni, ekuqulunqeni, nasekuphuculeni iipropati zemathiriyeli ye-ceramic.

1. I-CMC njengoMdibanisi kwiiFomu zeCeramic:

1.1. Indlela yokubophelela:

Kwinkqubo ye-ceramic, indima ye-binders ibaluleke kakhulu, njengoko inoxanduva lokubamba iinqununu ze-ceramic kunye, ukunika ubumbano, kunye nokuququzelela ukubunjwa kwemizimba eluhlaza. I-CMC, eneempawu zokuncamathelisa, isebenza njengesibophelelo esisebenzayo kwimiqulu yeceramic. Indlela ebophelelayo ye-CMC ibandakanya ukusebenzisana phakathi kwamaqela ayo e-carboxymethyl kunye nomphezulu we-ceramic particles, ukukhuthaza ukubambelela kunye nokubambisana ngaphakathi kwe-ceramic matrix.

1.2. Ukwandiswa kwamandla okuHlaza:

Omnye weyona misebenzi iphambili ye-CMC njengesibophelelo kukomeleza amandla aluhlaza emizimba yeceramic. Amandla aluhlaza abhekiselele kwimfezeko yomatshini yamacandelo e-ceramic angatshiswanga. Ngokuzibophelela ngokufanelekileyo amasuntswana e-ceramic, i-CMC iqinisa ubume bemizimba eluhlaza, ikhusela i-deformation kunye nokwaphuka ngexesha lamanyathelo okucubungula alandelayo njengokuphatha, ukomisa, kunye nokudubula.

1.3. Ukuphucula ukusebenza kunye nePlastiki:

I-CMC ikwanegalelo ekusebenzeni kunye neplastiki yeepaste zeceramic kunye ne-slurries. Ngokunika i-lubrication kunye nokubambisana, i-CMC iququzelela ukubunjwa kunye nokwenza imizimba ye-ceramic ngokusebenzisa iindlela ezahlukeneyo ezifana nokuphosa, ukukhupha, kunye nokucinezela. Oku kusebenza okuphuculweyo kuvumela iinkcukacha ezintsonkothileyo kunye nokubunjwa okuchanekileyo kwamalungu e-ceramic, okubalulekileyo ekufezekiseni uyilo olunqwenelekayo kunye nemilinganiselo.

2. I-CMC njengoMlungisi weRheology:

2.1. Ukulawula iViscosity:

I-Rheology, isifundo sokuziphatha okuhamba kunye nokuguqulwa kwezinto, idlala indima ebalulekileyo ekuqhubeni i-ceramic. Ukumiswa kweCeramic kunye neepastes kubonisa iipropathi eziyinkimbinkimbi ze-rheological, eziphenjelelwa zizinto ezifana nokusabalalisa ubungakanani bamasuntswana, ukulayishwa kwezinto eziqinileyo, kunye noxinzelelo olongezelelweyo. I-CMC isebenza njenge-rheology modifier, ilawula i-viscosity kunye nokuhamba kweempawu zokunqunyanyiswa kwe-ceramic.

2.2. Ukuthintela i-Sedimentation kunye nokuZinzisa:

Omnye wemiceli mngeni kwi-ceramic processing kukuthambekela kwamasuntswana e-ceramic ukuhlalisa okanye intlenga ngaphakathi kokunqunyanyiswa, okukhokelela kulwabiwo olungalinganiyo kunye nokuphazamiseka kokufana. I-CMC iyawuthoba lo mba ngokusebenza njenge-arhente echithachithayo kunye nokuzinzisa. Ngokuthintelwa kwe-steric kunye ne-electrostatic repulsion, i-CMC ikhusela i-agglomeration kunye nokuhlalisa amasuntswana e-ceramic, iqinisekisa ukusasazeka okufanayo kunye ne-homogeneity ngaphakathi kokumiswa.

2.3. Uphuculo lweempawu zokuHamba:

Iimpawu ezihamba kakuhle ziyimfuneko ekwenziweni kwamacandelo e-ceramic kunye noxinaniso olufanayo kunye nokuchaneka kwe-dimensional. Ngokuguqula indlela yokuziphatha ye-rheological yokunqunyanyiswa kwe-ceramic, i-CMC iphucula iipropati zokuhamba, iinkqubo eziququzelelayo ezifana nokuphosa, ukuphosa iteyiphu, kunye nokubumba inaliti. Oku kuphucuka kokugeleza kwenza ukubekwa okuchanekileyo kwemathiriyeli ye-ceramic, ekhokelela ekwenziweni kweemilo ezintsonkothileyo kunye neejometri ezintsonkothileyo.

3. Imisebenzi eyongezelelweyo kunye nezicelo ze-CMC kwiiCeramics:

3.1. Ukukhutshwa kunye nokusasazwa:

Ukongeza kwindima yayo njenge-binder kunye ne-rheology modifier, i-CMC isebenza njenge-deflocculant kwi-ceramic suspensions. I-Deflocculation ibandakanya ukusabalalisa amasuntswana e-ceramic kunye nokunciphisa ukuthambekela kwabo kwi-agglomerate. I-CMC ifezekisa i-deflocculation ngokusebenzisa i-electrostatic repulsion kunye nesithintelo se-steric, ukukhuthaza ukunqunyanyiswa okuzinzileyo kunye neepropati zokuhamba eziphuculweyo kunye nokunciphisa i-viscosity.

3.2. Ukuphucula ubuChwephesha bokuLungiselela uHlaza:

Iindlela zokulungisa eziluhlaza ezifana ne-tape casting kunye ne-slip casting zixhomekeke kumanzi kunye nokuzinza kokumiswa kwe-ceramic. I-CMC idlala indima ebalulekileyo kobu buchule ngokuphucula iimpawu zerheological zokunqunyanyiswa, ivumela ukubunjwa okuchanekileyo kunye nokwaleka kwamacandelo e-ceramic. Ngaphezu koko, i-CMC iququzelela ukususwa kwemizimba eluhlaza kwi-molds ngaphandle komonakalo, ukuphucula ukusebenza kakuhle kunye nesivuno seendlela zokulungisa okuluhlaza.

3.3. Ukuphuculwa kweePropati zoomatshini:

Ukongezwa kwe-CMC kuqulunqo lwe-ceramic kunokunika iipropati eziluncedo zoomatshini kwiimveliso zokugqibela. Ngesenzo sayo sokubophelela kunye nokomelezwa kweematriki ze-ceramic, i-CMC yongeza ukomelela, ukomelela okuguquguqukayo, kunye nokuqina kokwaphuka kwemathiriyeli yeceramic. Olu phuculo kwiipropathi zoomatshini zonyusa ukuqina, ukuthembeka, kunye nokusebenza kwamacandelo e-ceramic kwizicelo ezahlukeneyo.

Isiphelo:

Ukuqukumbela, i-carboxymethyl cellulose (CMC) idlala indima eninzi kwaye ibaluleke kakhulu kwiiseramics, isebenza njenge-binder, i-rheology modifier, kunye nesongezo esisebenzayo. Ukusuka ekubunjweni nasekuyilweni ukuya ekuphuculeni iipropati kunye nokusebenza, i-CMC inefuthe kwizigaba ezahlukeneyo zokusetyenzwa kwe-ceramic, igalelo ekwenziweni kweemveliso ze-ceramic ezikumgangatho ophezulu. Iimpawu zayo zokuncamathelisa, ulawulo lwerheological, kunye neziphumo zokusasaza zenza i-CMC ibe sisongezo esiguquguqukayo esinezicelo ezixhaphakileyo kwiiseramikhi zemveli kunye neziphambili. Njengoko itekhnoloji ye-ceramic iqhubeka nokuvela, ukubaluleka kwe-CMC ekufezekiseni iipropathi ezinqwenelekayo, ukusebenza, kunye nobuhle buya kuhlala bubalulekile, ukuqhuba ukuveliswa kunye nokuqhubela phambili kwintsimi yeeseramikhi.